The case record
Industrial minerals · Telematics
Fully telematic ingestion, zero manual probes
1,600+ telematic tests
Can emissions-based maintenance run entirely on telematics?
Yes. At an industrial-minerals producer used as an R&D and telematics test ground, Emissions-Based Maintenance ingested 1,600+ tests through telematics with zero manual probes required, on ISO 8178-aligned baselines. The same diagnosis that once needed a handheld probe is now delivered from data the fleet already streams, with no change to the underlying method.
An industrial minerals producer. 1,600+ telematic tests ingested with zero manual probes required, on ISO 8178-aligned baselines.
0 OEM fault codes present. Zero manual probes required. ISO 8178-aligned baselines.
Common questions
Reading this case, answered.
- What do the case studies measure?
- Revealiency's case record documents real Emissions-Based Maintenance deployments and reports identified opportunity gross, not realized. Every figure is case-scoped to that deployment and never blended into a portfolio total. Each manual test is taken after fault codes are cleared, so zero OEM fault codes present is operator-attested across the entire set.
- Does it require new hardware on every engine?
- No. Readings can come from a handheld emissions probe taken in the shop, or from telematics the fleet already runs, configured to feed the EBM API. Neither path bolts a new sensor onto the engine. The method reads signals the engine already produces, so a fleet can be diagnosed manually or from data it already streams.
- What engines does the method cover?
- Emissions-Based Maintenance is OEM-agnostic. Its baselines are calibrated against 32,000+ EPA-certified engines from 200+ manufacturers, spanning model years 1996 to 2027 across EPA Tier 2 through Tier 4. It is validated across Caterpillar, Cummins, MTU, EMD, and John Deere engines, roughly 150 HP to 3,000+ HP, so it fits the mixed fleet in the yard today.
Next in the record
Verified pilot recovery on a commodity mine